Base Material: These nuts are commonly made from low-carbon steel (e.g., Q235 or SAE 1010) for optimal weldability, as higher-carbon steels may become brittle during welding. For demanding applications, alloy steels with improved strength may be used, followed by heat treatment to enhance mechanical properties
Welding Preparation: The nuts are precision-formed via cold forging or machining, with weld projections added to their base. These projections ensure localized heat concentration during resistance welding (e.g., spot welding or projection welding), creating a strong, leakproof bond.
Blackening Process: After welding readiness, the nuts undergo blackening. Chemical blackening involves immersing the nuts in a hot alkaline solution (containing sodium hydroxide and oxidizing agents), which reacts with the steel surface to form a black iron oxide film. Alternatively, black zinc plating deposits a zinc layer via electroplating, followed by a black chromate passivation to achieve the dark finish. Both methods improve corrosion resistance and provide a decorative, low-reflectivity surface.